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Pet Fiber Granulator Machine / Pet Fiber Pelletizing Line

Voltage: 380V 50Hz or Customized
Electric Components: ABB,Schneider,Ls,Omron, or Customized
Application: Film, Filament, Raffia, Flakes
Compacting Room Size: 300-1400 L
Capacity Range: 160-1200kg/H
Comapctor Design: Sliding Gate
Screen Cahnger: Double Pillar Double Working Station
Pelletizing System: Strands Pelletizing System
Trademark: ACERETECH
Transport Package: Wooden Pallet
Specification: CE, SGS
Origin: Jiangsu Zhangjiagang
HS Code: 8477209000
Voltage: 380V 50Hz or Customized
Electric Components: ABB,Schneider,Ls,Omron, or Customized
Application: Film, Filament, Raffia, Flakes
Compacting Room Size: 300-1400 L
Capacity Range: 160-1200kg/H
Comapctor Design: Sliding Gate
Screen Cahnger: Double Pillar Double Working Station
Pelletizing System: Strands Pelletizing System
Trademark: ACERETECH
Transport Package: Wooden Pallet
Specification: CE, SGS
Origin: Jiangsu Zhangjiagang
HS Code: 8477209000
PET fiber granulator machine / PET fiber pelletizing line

Pet Fiber Granulator Machine / Pet Fiber Pelletizing Line


The ACS series compacting and pelletizing system combines function of crushing, compacting, plasticization and pelletizing to one step, applied in the plastics recycling and pelletizing process. ACS system is a reliable and efficiency solution for PP/PE/PET/PVC films, raffias, filaments, PP woven/non woven bags and EPE/EPS/XPS foaming materials re-pelletizing.

Final productions produced by ACS system are in the form of pellets/ granules, can directly put into the production line for film blowing, pipe extrusion and plastics injection, etc.

Specifications:
Model Name ACS
Recycling Material HDPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, EPS, PET
Final Product Shape Pellets/ Granules
System Composition Belt Conveyor, cutting compactor, single screw extruder, pelletizing device, water cooling unit, dewatering section, conveying blower and production silo
Output Range 160kg/h-1200kg/h
Feeding Device Belt conveyor (standard), Rolls hauling off device (Optional)
Compactor Volume 300 Liters-1400 Liters
Screw Diameter 80mm-180mm (standard)
Screw material 38CrMoAlA nitride steel( SACM-645), bimetallic ( Optional)
Screw L/D 34/1, 36/1 (depending on features of recycles)
Barrel's Heating Ceramic heater or Casting Aluminum heater
Barrel's Cooling Air cooling through fan blowers
Vacuum Degassing Double vented degassing with roots pump unit(Standard) 
Pelletizing Type Water cooling strands pelletizing system
Voltage Standard Depending on project's location
Optional Devices Metal detector, rolls hauling off device, micro feeder for masterbatch, additives, chiller, etc.
Delivery Time 60 days after order takes effect.
Warranty 13 months since date of bill of lading
Technical Service Project design, suggestion on factory construction, installation and commissioning
 
Working steps of ACS compacting and pelletizing system
 
 Pet Fiber Granulator Machine / Pet Fiber Pelletizing Line
1. Feeding: as standard design, plastic scraps such as film, filament, raffias conveyed into the compacting room through belt conveyor; to handle rolls' scraps, roll hauling off device is an optional feeding method. Motor drives of conveyor belt and hauling device cooperate with ABB inverter. Feeding speed of conveyor belt or roll hauling off is fully automatic based on how full the compactor's room is. Metal detector can be combined with belt conveyor, and can interlock with control system, to warn and stop the system, in case that metal is found in feeding section.

2. Crushing and compacting: the rotatory blades of compactor will cut up incoming scraps. Frictional heating which caused by high speed rotatory blades will heat and let scraps shrinking just below their agglomerating point. Optimal designed guide structure compacts the material and directs it into extruder screw. Crushes, dries and compacts the material which enables a fast and stable feeding from the compactor directly into the extruder.
 
3. Sliding gate: installed between compactor outlet and feeding barrel side inlet;to control the materials duration time in the compactor by the open size of the sliding gate and adjust compacted material feeding capacity.

Pet Fiber Granulator Machine / Pet Fiber Pelletizing Line


4. Plasticization and degassing: A specialized single screw extruder applied to gently melt the pre-compacted material. The plastic scraps will be well melted, plasticized in a 32 to 34D processing section. With double-zone vacuum degassing system combined with roots pump unit, limit vacuum degassing pressure can be guaranteed reaching -0.1MPa, to remove the volatiles from PET melts maximumly through degassing unit, so as to guarantee tiny IV value reducing.
      Pet Fiber Granulator Machine / Pet Fiber Pelletizing Line
5. Melt filtration: a regular pillar type screen changer is installed on head of extruder to present significant filtration performance. The requirements on the filter technology depend heavily on the quality of the input material as well as the planned use of granules. 

6. Pelletizing:
Strands pelletizing unit is the typical PET pelletizing method, the strands which come out from extruder's die section, will be manually hauled into the water trough to cool, then, water removed through the air knife device, cut by the rotary blades of pelletizer and form the granules/chips.
  Pet Fiber Granulator Machine / Pet Fiber Pelletizing Line

 Main technical parameter:
Machinery size Data of compactor Data of single screw extruder Throughput
 
 
rate(Kg/hr)
Efficiency volume
(Liter) 		Motor power
(Kw) 		Diameter of screw(mm) L/D Motor power(Kw)
ACS300/80 300 37 80 36 45/55 160-220
ACS500/100 500 55 100 36 90/110 300-380
ACS800/120 800 90 120 36 132 450-480
ACS1000/140 1000 110 140 36 160/185 500-650
ACS1200/160 1200 132 160 34 220/250 800-1000
ACS1400/180 1400 315 180 34 315 1000-1200
 
ACERETECH: professional equipment manufacture of PET film/flakes/filament re-pelletizing, can provide PET film/flakes/filament re-pelletizing completed solution
 
Concentration makes profession: ACERETECH only focus on studying of waste plastics re-pelletizing technology over the years, has accumulated a wealth of experience on both waste plastics recycling process and related machinery manufacturing ;
 
Trans-industry coordinating : thanks to the coordinate with compounding technology, applying the feature of high volatilization performance from twin screw extruder into PET re-pro process, to assure high efficient degassing performance;
 
IV value reduced within 0.03 - 0.06 ( test based on clean and dried PET flakes)
 
Advantages of ACS compacting and pelletizing system

1.Combine crushing, compacting and pelletizing steps in one system, less-labor cost;

2.Higher efficiency feeding, suitable to film, filament, raffia, foaming materials;

3.Higher output and lower energy consumption.

Why choose us
1. Lower investment cost for a high quality and durable machine;
 
2. Low energy consumption with high production output;

3. Overseas installation and training are available;

4. Machine warranty with spares in stocking and in-time delivery;
 
5. Fast machine delivery and installation: AceRetech produces on an average of 10 sets of plastic machines per month and can deliver the machine faster than most manufacturers. The regular delivery time of an AceRetech recycling machine is 60 days.
PET fiber granulator machine / PET fiber pelletizing line

Pet Fiber Granulator Machine / Pet Fiber Pelletizing Line


The ACS series compacting and pelletizing system combines function of crushing, compacting, plasticization and pelletizing to one step, applied in the plastics recycling and pelletizing process. ACS system is a reliable and efficiency solution for PP/PE/PET/PVC films, raffias, filaments, PP woven/non woven bags and EPE/EPS/XPS foaming materials re-pelletizing.

Final productions produced by ACS system are in the form of pellets/ granules, can directly put into the production line for film blowing, pipe extrusion and plastics injection, etc.

Specifications:
Model Name ACS
Recycling Material HDPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, EPS, PET
Final Product Shape Pellets/ Granules
System Composition Belt conveyor, cutting compactor, single screw extruder, pelletizing device, water cooling unit, dewatering section, conveying blower and production silo
Output Range 160kg/h-1200kg/h
Feeding Device Belt conveyor (standard), Rolls hauling off device (Optional)
Compactor Volume 300 Liters-1400 Liters
Screw Diameter 80mm-180mm (standard)
Screw material 38CrMoAlA nitride steel( SACM-645), bimetallic ( Optional)
Screw L/D 34/1, 36/1 (depending on features of recycles)
Barrel's Heating Ceramic heater or Casting Aluminum heater
Barrel's Cooling Air cooling through fan blowers
Vacuum Degassing Double vented degassing with roots pump unit(Standard) 
Pelletizing Type Water cooling strands pelletizing system
Voltage Standard Depending on project's location
Optional Devices Metal detector, rolls hauling off device, micro feeder for masterbatch, additives, chiller, etc.
Delivery Time 60 days after order takes effect.
Warranty 13 months since date of bill of lading
Technical Service Project design, suggestion on factory construction, installation and commissioning
 
Working steps of ACS compacting and pelletizing system
 
 Pet Fiber Granulator Machine / Pet Fiber Pelletizing Line
1. Feeding: as standard design, plastic scraps such as film, filament, raffias conveyed into the compacting room through belt conveyor; to handle rolls' scraps, roll hauling off device is an optional feeding method. Motor drives of conveyor belt and hauling device cooperate with ABB inverter. Feeding speed of conveyor belt or roll hauling off is fully automatic based on how full the compactor's room is. Metal detector can be combined with belt conveyor, and can interlock with control system, to warn and stop the system, in case that metal is found in feeding section.

2. Crushing and compacting: the rotatory blades of compactor will cut up incoming scraps. Frictional heating which caused by high speed rotatory blades will heat and let scraps shrinking just below their agglomerating point. Optimal designed guide structure compacts the material and directs it into extruder screw. Crushes, dries and compacts the material which enables a fast and stable feeding from the compactor directly into the extruder.
 
3. Sliding gate: installed between compactor outlet and feeding barrel side inlet;to control the materials duration time in the compactor by the open size of the sliding gate and adjust compacted material feeding capacity.

Pet Fiber Granulator Machine / Pet Fiber Pelletizing Line


4. Plasticization and degassing: A specialized single screw extruder applied to gently melt the pre-compacted material. The plastic scraps will be well melted, plasticized in a 32 to 34D processing section. With double-zone vacuum degassing system combined with roots pump unit, limit vacuum degassing pressure can be guaranteed reaching -0.1MPa, to remove the volatiles from PET melts maximumly through degassing unit, so as to guarantee tiny IV value reducing.
      Pet Fiber Granulator Machine / Pet Fiber Pelletizing Line
5. Melt filtration: a regular pillar type screen changer is installed on head of extruder to present significant filtration performance. The requirements on the filter technology depend heavily on the quality of the input material as well as the planned use of granules. 

6. Pelletizing:
Strands pelletizing unit is the typical PET pelletizing method, the strands which come out from extruder's die section, will be manually hauled into the water trough to cool, then, water removed through the air knife device, cut by the rotary blades of pelletizer and form the granules/chips.
  Pet Fiber Granulator Machine / Pet Fiber Pelletizing Line

 Main technical parameter:
Machinery size Data of compactor Data of single screw extruder Throughput
 
 
rate(Kg/hr)
Efficiency volume
(Liter) 		Motor power
(Kw) 		Diameter of screw(mm) L/D Motor power(Kw)
ACS300/80 300 37 80 36 45/55 160-220
ACS500/100 500 55 100 36 90/110 300-380
ACS800/120 800 90 120 36 132 450-480
ACS1000/140 1000 110 140 36 160/185 500-650
ACS1200/160 1200 132 160 34 220/250 800-1000
ACS1400/180 1400 315 180 34 315 1000-1200
 
ACERETECH: professional equipment manufacture of PET film/flakes/filament re-pelletizing, can provide PET film/flakes/filament re-pelletizing completed solution
 
Concentration makes profession: ACERETECH only focus on studying of waste plastics re-pelletizing technology over the years, has accumulated a wealth of experience on both waste plastics recycling process and related machinery manufacturing ;
 
Trans-industry coordinating : thanks to the coordinate with compounding technology, applying the feature of high volatilization performance from twin screw extruder into PET re-pro process, to assure high efficient degassing performance;
 
IV value reduced within 0.03 - 0.06 ( test based on clean and dried PET flakes)
 
Advantages of ACS compacting and pelletizing system

1.Combine crushing, compacting and pelletizing steps in one system, less-labor cost;

2.Higher efficiency feeding, suitable to film, filament, raffia, foaming materials;

3.Higher output and lower energy consumption.

Why choose us
1. Lower investment cost for a high quality and durable machine;
 
2. Low energy consumption with high production output;

3. Overseas installation and training are available;

4. Machine warranty with spares in stocking and in-time delivery;
 
5. Fast machine delivery and installation: AceRetech produces on an average of 10 sets of plastic machines per month and can deliver the machine faster than most manufacturers. The regular delivery time of an AceRetech recycling machine is 60 days.

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