450mm Plastic Water Gas Supply PE LDPE HDPE Pipe Extrusion Machine Line Single Screw Extruder
450mm Plastic Water gas Supply PE LDPE HDPE Pipe extrusion machine line single screw Extruder
Φ160-450mm PE pipe extrusion line
160-450mm PE Pipe Extrusion machine is mainly used for producing gas supplying pipe, water supplying pipe, cable protection pipe etc. The pipe has some excellent features such as low temperature impact resistance, reliable connection, good stress crack resistance, good chemical resistance, good wear resistance, long using life, etc. our extrusion line is designed with high efficiency extruder and equipped with reducer which is high speed and low noise, Gravimetric dosing unit and ultrasonic thickness indicator can be assembled according to customer's demand to ascend the precise of the pipes . Turn key solution can be provided, like laser printer crusher, shredder, water chiller, air compressor etc. to achieve high-grade and automatic tube production.
Process Flow:
Raw material+ Master Batches → Mixing → Vacuum Feeder →Plastic Hopper Drier→ Single Screw Extruder →Co-extruder for color string & Multi Layers → Mould → Vacuum Calibration Tank → Spray Cooling Water Tank → Haul-off → No Dust Cutter →Stacker → Final Product Inspecting &Packing
Equipment Feature:
1. Application & Single screw extruder
Model:SJ90/33Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Model:HSJ90/38
L/D:Â 33:1Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â L/D:Â 38:1Â
Capacity:500kgs/h                    Capacity:800kgs/hÂ
Motor power:160KWÂ Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Motor power:250kWÂ
Output/Energy:Â 4.2kg/kWÂ Â Â Â Â Â Â Â Â Â Â Â Â Â Output/Energy:Â 4.2kg/kW
2. Die head
Materials: 40Cr Steel
Structure: Spiral or Basket
Single cavity design
Single layer or co-extrusion multi-layers design
3. Vacuum calibration tank & Spray cooling tank
Tank materials: 4mm 304 S. S.Materials
Water temperature and level controlling technology;
High pressure and stable water jet.
Pressure protection design
4. Haul off machine & Cutter
Haul-Off :Â Frequency Motor/servo motor driving
         High friction fact and anti-wear out silicon rubber Pads
         Metering counter
Cutter:Â Universal or Cast Aluminium fixture unit
       High Quality Alloy Blades
       Smooth Cutting surface;
       Servo motor Sync hronization control
5. Tripping table
6. Â Down Stream machine& Main Electrical parts
Feeder |
• To feed material into extruder; |
Extruder |
• World famous brand electrical component such as Siemens, Schneider, ABB etc; • High torque gearbox with adopts NSK/SKF bearing; • Siemens/WEG original motor achieved global after service; • Bimetallic screw and barrel; • Intelligent PLC controlling system with human-friendly interface. |
Die head |
• 40Cr material •Complete set include extrusion die head, Slotting & water ring type calibration sleeve • Apply to PE/PP, co-extrusion, multi-layers co-extrusion etc |
Vacuum calibration tank |
• Include full set of vacuum and water pump • length from 6m-9m |
Haul off |
•Upper and lower caterpillar is driven separately by the frequency inverter • Fast change type pads |
Cutter |
• Tracking cutter or Non-dust cutter, Blade rotates around pipe and cut off pipe with smooth surface. • Synchronous control |
Stacker |
•Stainless steel 304 as touching material •Discharge driving by air cylinder |
Technical Parameters:
Model |
O.D.(mm) |
Extruder |
Max. output(kg/h) |
Max haul-off speed (m/min) |
Motor Power(kw) |
PE450 |
160-450 | SJ90/33 |
500 |
5 |
160 |
HPE450 |
160-450 | HSJ90/38 |
800 |
8 |
250 |
Advantages (PE PIPE MACHINE/ PE PIPE EXTRUSION MACHINE)
1. 8m/min of maximum lineal extrusion speed, high capacity and low power consumption, and achieved multi-layers co extrusion with 1-5 layers.
2. The copper bush is more wear-resisting and prevent material leakage which can guarantee a stable running of extruder.
3. Material feed via spiral groove, efficient transmission and can effectively reduce back-pressure on extruder.
4. Unique design (barrier, shearing and mixing zone) guarantees a uniformed plasticizing effect, and can reduce the pressure on the screw which guarantees a high speed and stable output capacity.
5. High torque gear box has a smart figuration, compact construction, low noise, high carrying capacity, high transmission efficiency can assure long-time trouble-free operation;
6. Equipped with Gravimetric and Ultrasonic thickness meter,ensure the high quality,save 2-5% raw materials
7. Intelligent PLC controlling system with human-friendly interface make the operation easily and conveniently;
8. Chip-free cutter ensuing flat and smooth cutting surface of pipe.
Any inquiry, pls don't hesitate to contact us!
JIANGSU ACEMECH MACHINERY CO., LTD
Ms. Fianna Lee
Tel:+86-512 56792530
Fax:+86-512 56792531Â
Mobile/whatsAppp: +86 189 1332 2669Â
Website:Â www.acemechcorp.com
Add:1407, Jiulong Edifice, Jinfeng Town, Zhangjiagang, China, 215600.Â
450mm Plastic Water gas Supply PE LDPE HDPE Pipe extrusion machine line single screw Extruder
Φ160-450mm PE pipe extrusion line
160-450mm PE Pipe Extrusion machine is mainly used for producing gas supplying pipe, water supplying pipe, cable protection pipe etc. The pipe has some excellent features such as low temperature impact resistance, reliable connection, good stress crack resistance, good chemical resistance, good wear resistance, long using life, etc. our extrusion line is designed with high efficiency extruder and equipped with reducer which is high speed and low noise, Gravimetric dosing unit and ultrasonic thickness indicator can be assembled according to customer's demand to ascend the precise of the pipes . Turn key solution can be provided, like laser printer crusher, shredder, water chiller, air compressor etc. to achieve high-grade and automatic tube production.
Process Flow:
Raw material+ Master Batches → Mixing → Vacuum Feeder →Plastic Hopper Drier→ Single Screw Extruder →Co-extruder for color string & Multi Layers → Mould → Vacuum Calibration Tank → Spray Cooling Water Tank → Haul-off → No Dust Cutter →Stacker → Final Product Inspecting &Packing
Equipment Feature:
1. Application & Single screw extruder
Model:SJ90/33Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Model:HSJ90/38
L/D:Â 33:1Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â L/D:Â 38:1Â
Capacity:500kgs/h                    Capacity:800kgs/hÂ
Motor power:160KWÂ Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Motor power:250kWÂ
Output/Energy:Â 4.2kg/kWÂ Â Â Â Â Â Â Â Â Â Â Â Â Â Output/Energy:Â 4.2kg/kW
2. Die head
Materials: 40Cr Steel
Structure: Spiral or Basket
Single cavity design
Single layer or co-extrusion multi-layers design
3. Vacuum calibration tank & Spray cooling tank
Tank materials: 4mm 304 S. S.Materials
Water temperature and level controlling technology;
High pressure and stable water jet.
Pressure protection design
4. Haul off machine & Cutter
Haul-Off :Â Frequency Motor/servo motor driving
         High friction fact and anti-wear out silicon rubber Pads
         Metering counter
Cutter:Â Universal or Cast Aluminium fixture unit
       High Quality Alloy Blades
       Smooth Cutting surface;
       Servo motor Sync hronization control
5. Tripping table
6. Â Down Stream machine& Main Electrical parts
Feeder |
• To feed material into extruder; |
Extruder |
• World famous brand electrical component such as Siemens, Schneider, ABB etc; • High torque gearbox with adopts NSK/SKF bearing; • Siemens/WEG original motor achieved global after service; • Bimetallic screw and barrel; • Intelligent PLC controlling system with human-friendly interface. |
Die head |
• 40Cr material •Complete set include extrusion die head, Slotting & water ring type calibration sleeve • Apply to PE/PP, co-extrusion, multi-layers co-extrusion etc |
Vacuum calibration tank |
• Include full set of vacuum and water pump • length from 6m-9m |
Haul off |
•Upper and lower caterpillar is driven separately by the frequency inverter • Fast change type pads |
Cutter |
• Tracking cutter or Non-dust cutter, Blade rotates around pipe and cut off pipe with smooth surface. • Synchronous control |
Stacker |
•Stainless steel 304 as touching material •Discharge driving by air cylinder |
Technical Parameters:
Model |
O.D.(mm) |
Extruder |
Max. output(kg/h) |
Max haul-off speed (m/min) |
Motor Power(kw) |
PE450 |
160-450 | SJ90/33 |
500 |
5 |
160 |
HPE450 |
160-450 | HSJ90/38 |
800 |
8 |
250 |
Advantages (PE PIPE MACHINE/ PE PIPE EXTRUSION MACHINE)
1. 8m/min of maximum lineal extrusion speed, high capacity and low power consumption, and achieved multi-layers co extrusion with 1-5 layers.
2. The copper bush is more wear-resisting and prevent material leakage which can guarantee a stable running of extruder.
3. Material feed via spiral groove, efficient transmission and can effectively reduce back-pressure on extruder.
4. Unique design (barrier, shearing and mixing zone) guarantees a uniformed plasticizing effect, and can reduce the pressure on the screw which guarantees a high speed and stable output capacity.
5. High torque gear box has a smart figuration, compact construction, low noise, high carrying capacity, high transmission efficiency can assure long-time trouble-free operation;
6. Equipped with Gravimetric and Ultrasonic thickness meter,ensure the high quality,save 2-5% raw materials
7. Intelligent PLC controlling system with human-friendly interface make the operation easily and conveniently;
8. Chip-free cutter ensuing flat and smooth cutting surface of pipe.
Any inquiry, pls don't hesitate to contact us!
JIANGSU ACEMECH MACHINERY CO., LTD
Ms. Fianna Lee
Tel:+86-512 56792530
Fax:+86-512 56792531Â
Mobile/whatsAppp: +86 189 1332 2669Â
Website:Â www.acemechcorp.com
Add:1407, Jiulong Edifice, Jinfeng Town, Zhangjiagang, China, 215600.Â
Jiangsu Bestech Industrial Co., Ltd. , https://www.jsbestmachine.com