Enjoy the green charm of "remanufacture" by FAW Xichai
Since October 2011, the FAW Xichai remanufactured engine shined in the 10th Beijing Internal Combustion Engine Show, and the independent innovation remanufacturing technology was obtained by experts such as Academician Xu Binshi, Key Laboratory of Equipment Remanufacturing National Defense Science and Technology, and former Minister of Machinery Industry He Guangyuan. After the high appraisal, it also caused the industry to have a total investment of more than 50 million yuan, with annual production capacity of 5,000 units of FAW Xichai remanufacturing production base opened in half a year whether it formed a "resource - product - waste - reuse" cycle Widespread attention to economic development models. Recently, the reporter rushed to the FAW Xichai remanufacturing base for a visit, and really felt the green charm brought about by "remanufacture" -
Green product green manufacturing green environment
Entering the FAW Xichai remanufacturing base in the New District, the first impression is “cleanliness.†Here, the scenery is fresh and elegant. The blue-and-white-colored factory buildings are shaded by greenery, showing a certain degree of tranquility and harmony. The rows of ready-made Xichai “remanufactured†engines are particularly spectacular.
“The FAW Group is the first batch of auto parts remanufacturing pilot units determined by the National Development and Reform Commission in 2008. Currently, FAW Xichai's remanufacturing production base has gradually achieved mass production.†As far as the eye can see, the employees in each working area are in an orderly manner. Busy. The person in charge of the base first briefly described the process of remanufacturing Xicca's engine: “After the old machine is inspected, it will be completely dismantled to the smallest individual part, and then it will enter multiple rounds of cleaning, and then it will be tested again and sent to the repair area. Repaired according to the same type of new specification; parts that have been fully qualified after inspection were reassembled into remanufactured engines." When the reporter saw a batch of old machines undergoing "remanufacturing" and re-operation to conduct tests, "turning waste into treasure" The joy of the moment surged into my heart.
"According to scientific estimates, for every 5,000 Aowei series remanufactured engines produced at FAW Xichai remanufacturing base, the added value of recovered products will approach 125 million yuan, which will save 7 million kilowatt-hours of electricity and reduce carbon dioxide emissions by 300 tons." The reporter told reporters that "Xichai remanufactured engines can save energy by 60%, save materials by 70%, save material costs by 50%, and produce almost no solid waste, compared with newly manufactured products, while ensuring the same quality and performance. Pollutant emissions reduced by more than 80%."
“At present, the Xichai remanufacturing base has four work areas: dismantling workshop, surface repair workshop, machining workshop and assembly workshop.†When stepping into the cleaning area, a milky-white fully-closed washing machine reveals a white Glossy, the technician Bai Yang told reporters, “When the old engine is replaced and recovered, the first thing to do is to perform pre-cleaning, mainly to remove the oil and remove the rust before dismantling the engine. After that, we can enter the dismantling session. Proudly, "Only for the cleaning process, Xichai's remanufacturing production base uses the European-European mature water jet cleaning, shot blasting machine, clearing machine, and other pyrolysis systems, which reduce the waste pollution caused by cleaning by 80%. At the same time air emissions meet European standards. The reporter noticed that the ground in the cleaning area did not have any oil and dust, and after a thorough cleaning process, the parts were shining like new.
“The product is green and the production process is greenâ€, and it enters the repair area. The person in charge of the base said that “the remanufacturing repair process and the traditional mechanical process have great differences in both the processing concept and the positioning reference, and the FAW Xichai remanufacture The base is equipped with mature remanufactured equipment from Europe and the United States to ensure the excellent quality of remanufactured engines." In particular, he pointed out that "Xichai remanufacturing" surface repair is the integration of mature 'surface engineering' technology into remanufacturing technology. , High-tech transformation of used products, high quality, high efficiency, energy saving, material saving, and environmental protection. He said that only reusable parts that have passed inspection will be reinstalled on the original engine, and parts that have passed the test before will be completely replaced with new ones. The entire assembly process is performed according to the new machine assembly requirements.
Environmental protection creates value for users
“Since its official opening on May 10, 2011, the green environmental protection effect of Xichai's remanufactured engines has been gradually enlarged and the sales volume has steadily increased!†On a clean remanufacturing assembly line, the reporter met sales executive Hua Ming and he told reporters with joy. At present, the Xichai remanufactured engine already has a lot of "hardcore users" - just on the first day of its opening, a Zhejiang customer visited the FAW Xichai remanufacturing base and immediately placed the first "orders" on the spot. In July, the user rushed to sign the second batch of "orders." He deeply realized that "Compared with ordinary remanufactured engines, FAW Xicinc remanufactured engines have four characteristics: fuel economy, money saving, time saving and peace of mind. Compared with the new models of the same model, the remanufactured engines are significantly The advantages are not only affordable, but also enjoy the same excellent quality and three packs of services as the new machines."
The reporter selected a few customers from a long list of customers and telephoned them to comment on Xichai's "remanufacturing" engine.
"Xichai remanufactured strong engine power, new quality machine, cheap and easy to use, and opened a wealth gate for users." Jinan flyover customer Wang Dawei told reporters that he had purchased the first CA6DL remanufactured engine since July. , operating condition is very good. As a result, he actually made five consecutive orders within a short period of three months, and once more than once, he sincerely stated that Xichai's remanufactured engines have a high technological content, are dynamic, fuel-efficient, and are of low cost and high quality.
“The performance and quality of Xichai's remanufactured engines is really the same as that of the new machine!†Meng Fanqing, a dealer of Tianjin Longfu Trading Co., Ltd., told reporters that since he purchased six CA6DL Xichai remanufactured engines in July, the users are 100% satisfied. . Then, in September, he came to order two more. "Xichai's remanufacturing technology is mature and the equipment is advanced. All the new parts replaced are genuine accessories of Xichai, so there is no difference between them and the new machine."
“Using it, Xichai remanufactured products have the same performance as the original new products, and provide the same three-pack period and service standard as the new machine, eliminating our worries!†said Jilin Dongpeng Auto Parts Co., Ltd. user in August. Take 10 sets of remanufactured engine products of Xichai CA6DL and CA6DF series at a time...
During the talks, several customers all felt that buying Xichai's remanufactured engine was right. In the future, the Xenpak remanufactured the engine.
"Accept social responsibility and develop circular economy." Facts have proved that the Xichai engine remanufacturing process has demonstrated the superiority of remanufactured products both in terms of energy saving and environmental protection and recycling of resources, and the market prospects will be more and more optimistic.
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