Hualong Laxiaxia Nickel Ore Dressing Plant

I. Location: Located 2 kilometers southeast of Hualong County, Qinghai Province. Xining Yihuan Highway runs through the mining area. Lan Qing Ping south railway station 79 km. Northwest to Xining City 114 kilometers.

Second, the ore characteristics: the ore is unevenly impregnated with copper- nickel sulfide ore. The average nickel content is 2.60%, containing 0.58% copper. The nickel minerals in the ore are mainly purple sulfur nickel iron ore, followed by nickel pyrite and needle nickel. In the nickel-containing silicate minerals hornblende, feldspar, pyroxene, serpentine, chlorite followed. Copper minerals are dominated by chalcopyrite, followed by chalcopyrite and natural copper.

Most of the ore is dense block, angular flash and a small number of star-shaped, fine vein-like structures. Nickel minerals are embedded in gangue and other sulfides in a monomeric and solid solution state.

Also associated copper ore, cobalt, platinum, silver and other valuable metals.

The ore density is 2.9 ~ 3.24 tons / m3 , the loose density is 1.80 tons / m3 , the Platts hardness f = 7 ~ 12, the ore is weathered, the haircut is loose, easy to break and easy to grind, the degree of mud is very small.

3. History of the factory: The mine was built in 1976 and put into operation in April 1980. The plant was built in 1980 and put into operation in July 1982. The service life of the plant is 15-20 years. The design and construction of the plant was undertaken by Jinchuan Nonferrous Metals Corporation. The scale of the plant selection technology: 60 tons/day in the near future and 100 tons/day in the long term.

IV. Production Overview: The Qinghai Provincial Reserve Committee approved the proven ore reserves in April 1964 with A+B+C grade of 272,000 tons, nickel content of 10186 tons, grade D ore volume of 114,000 tons, and nickel content of 5171 tons. The oxidized ore A+B+C grade ore volume is 68,000 tons, containing 1788 tons of nickel, D grade ore volume is 16,000 tons, nickel content is 317 tons, grade: Ni1.93%, Cu0.25%, Co0.019%. Sulfide ore: A+B+C grade ore volume is 204,000 tons, nickel content is 8398 tons, grade D ore volume is 98,000 tons, and nickel content is 4854 tons. Grade: Ni 5.07%, Cu: 0.46%, Co: 0.094%.

At the end of 1983, the reserves were held, the ore volume was 179,000 tons, the nickel grade was 2.9%, and the nickel content was 5,200 tons. Among them, the industrial reserves were 170,000 tons, the Ni grade was 2.4%, the nickel content was 4,000 tons, and the service life was 10 years. The product is nickel concentrate powder, which is sold to Jinchuan Nonferrous Metals Co., Ltd.

V. Process flow: The process flow is two sections, one closed-circuit crushing, two-stage grinding, and mixed flotation. The process flow is shown in Figure 1.

Figure 1 Hualong beneficiation plant process

Production indicators: The production indicators of the concentrator are shown in Table 1.

Table 1 Main production indicators

project

unit

design

Best level of history

1983

1984

1985

1986

year 1987

1

2

3

4

5

6

7

8

9

Processing of ore

Tons/day

Recent 60

Long-term 100

10,000 tons / year

Recent 1.8

Forward 3.0

1.02

0.73

1.24

Raw ore grade (%)

Ni

2.6

2.18

3.24

2.85

Cu

0.58

Concentrate grade (%)

Ni

6.5

4.76

5.59

5.21

Cu

1.5

Concentrate content (ton / year)

Ni

401.16

183

217

309

Cu

93.96

Recovery rate(%)

Ni

87

84.53

92.17

87.3

Cu

90

7. Consumption indicators: See Table 2 to Table 4.

Table 2 Material consumption, cost, labor productivity

project

unit

design

1983

1984

1985

1

2

3

4

5

6

Pharmacy: Dinghuang

g/ton

200

Xanthate

g/ton

200

Ammonium black medicine

g/ton

200

No. 2 oil

150

lime

Steel ball

Kg/ton

1.5

2.67

water

M 3 / ton

4.6

Power consumption: the whole plant

Degree / ton

89

107

125

Cost: the whole plant

Yuan/ton·original mine

180

219.78

168.98

Mineral processing workshop

Yuan/ton·original mine

36.49

Full labor productivity

Tons/person·month

9.4

6.7

11.20

Worker productivity

Tons/person·month

11.7

14.35

Table 3 Power consumption

project

Installed machine

Broken, transported and screened

83.6

Grinding, grading (including regrind)

Sorting

256.6

Dehydration

79.5

Other (lighting, water pump, machine repair)

65.8

total

485.5 (125.5 degrees / ton)

Table 4 Production water

Actual total water consumption

Tons/day

Consumption of new water per ton of raw sand

4.6 m 3 / ton (85 years)

Eight, the main equipment capacity: see Table 5.

Table 5 Main equipment capabilities

project

Name and specification

Number of units

Maximum throughput

First, broken mine

Tons/tables·hours

Product size (mm)

Layout width (mm)

Ore loose density

Coarse

250×400 compound pendulum jaw crusher

1

≤30

30

1.8

Broken

Finely broken

1

12

≤12

12

Second, grinding, grading

Tons/tables·hours

Feeding granularity

(mm)

Grinding fineness (-0.074 mm%)

One section

Φ1200×1200 lattice ball mill

2

2.5

<12

55

Second paragraph

Φ900×1800 ball mill

2

Third, flotation

m 3 / ton · day

Working concentration

Feeding granularity

Flotation

(fine, thick, sweep)

%

-0.074 mm%

Rough selection 4A

6

389

Sweep 3A

4

349

Second sweep 3A

12

305

Fourth, dehydration

t/m 2 · day

Feed concentration (%)

Ore concentration (%)

concentrate

Φ9000 center drive concentrator

1

0.55

15

60

t/m 2 · hour

filter

10m 2 fold filter

1

3.48

60

28

Kg/ m3 · hour

Feed water %

Discharge moisture%

dry

2500×5000 dryer

1

19.2

28

twenty four

9. Investment effect:

(1) Dressing cost: See Table 6.

Table 6 Dressing production costs

Serial number

project

Amount (yuan/kg)

1

Auxiliary material

Steel ball

1.51

Liner

2.80

Pharmacy: ammonium black medicine

0.76

Ding Huang Yao

0.67

No. 2 oil

0.20

Filter cloth

0.24

coal

1.59

2

Electricity

6.46

3

Production worker wages

9.10

4

Production worker additional wage

5

Depreciation of fixed assets

64

6

Overhaul fund

7

Workshop funding

6.76

Mineral processing unit cost

36.49

Concentrate unit cost

353.53

(II) Main benefit indicators of the concentrator: See Table 7.

Table 7 Main Benefit Indicators of Concentrators

Enterprise investment return period (year): The total investment of the enterprise is 4.67 million yuan, and the total profit and tax is 596.48 million yuan.

Enterprise investment yield (yuan / 100 yuan): 127.8 yuan

The best level of labor productivity (tons per person per year): 134.77 in 1985

The best level of labor productivity (ton/person·year) of workers: 1985: 172.21

Installation power per ton of raw ore (ç“© / ton): 5.03

Total number of employees: (end of 85 years) 86 people

Among them 2

Technician 7

Service and other services

Comprehensive use:

Associated metal content

Recycled metal

Note: 1. The enterprise investment return period and the enterprise investment return rate refer to the whole enterprise.

2. The total number of employees refers to the part of the concentrator.

The accumulated infrastructure investment of Hualong Laxia Water Mine Nickel Mine was 4.67 million yuan, and the accumulated change of funds was 1.42 million yuan. At the end of 1985, the original value of fixed assets was 4.57 million yuan and the net value was 3.43 million yuan. Since the founding of the People's Republic of China (to the end of 1985), the total profit and tax has reached 5,964,800 yuan.

The original value of fixed assets at the end of 1985 was 1.76 million yuan.

At the end of 1985, the net value of fixed assets was 1.67 million yuan.

At the end of 1985, the accumulated profits and taxes were 140,000 yuan.

Ten, silo storage: see Table 8.

Table 8 Storage capacity

Silo type

Storage time (hours)

Effective volume (m 3 )

Silo structure characteristics

Coarse crush

40

168

Intermediate mine

Powder mine

28

120

Semi-underground, elevated

Finished warehouse

twenty four

15

Semi-underground, elevated

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