Double Star Dongfeng Tire strengthens technological innovation and upgrades, responding to soaring prices of raw materials

Since 2010, facing the tremendous pressure of raw material prices skyrocketing, skyrocketing, and soaring, the leaders of various industries and units of the Double Star Group have been earnestly grasping and relying on the top priority, and innovation and technology upgrade have been adopted as new ones for each industry and each unit. Growth points, intensified innovation and technological upgrading efforts, solved many unsolved problems in history, defeated difficulties that had been inundated for many years in the history of double stars, and defeated the unfavorable factors brought about by rising prices of raw materials, and won for production and operation. Active.

Since 2010, under the great pressure of raw rubber as the representative raw material price continues to rise, Wang Hai, president of the Double Star Group, proposed in time that the potential for management alone to tap and reduce consumption is limited, and there is no limit to technology upgrading and progress. Innovation and technology upgrading are the only way to win the competition. It is necessary to stand on the fate of the enterprise and the height of development to attach importance to innovation and technological upgrading.

Double Star Group's various industries and units faced pressure, took the initiative to attack, as large as one unit and leader, and as small as one process and operator all took action, from joint innovation, cooperation and innovation, team innovation to innovation of all staff, forming a strong The innovative atmosphere has enabled the initial goal of innovation to achieve no dead ends, and achieved a leap from double star manufacturing to double star creation. In particular, the Group has set up a contest and technology to “learn skills and excel in unique skills” at the Double Star Group through the organization of a production skill sports event. To upgrade the new wave, in terms of innovation, the Double Star Group has emerged a large number of outstanding innovation teams, creating a large number of major projects that could not be changed or changed in the past based on individual capabilities.

Under the premise of guaranteeing quality, the three tire companies of Twinstar have achieved semi-finished products but no water, achieving the technological revolution from cold paste to hot paste in the tire industry; and the development of a full-synthetic rubber common steel radial tire tread formula as the representative A series of tire-specific new formulas; created a new technology without molding gasoline in the molding process, achieved a technological revolution in the tire and footwear industry; developed a new formula for styrene-butadiene rubber with anti-puncture properties; created a recipe for black bread with black surface Development and design of anti-puncture-type steel tire tread formula, long-distance high-speed wear-resistant steel tire tread formula, all-steel radial tire tread formula, etc.; to achieve the application of synthetic rubber in all-steel radial tire.

Qingdao Tire Co., Ltd. and Double Star Dongfeng Tire Co., Ltd. broke the situation that only semi-steel passenger cars use only one kind of steel wire, and used different belt steel wires according to the product specifications to make the tire structure more reasonable. Double Star Dongfeng Tire Corporation promoted the spirit of dare to dare to create, introduced a four-machine united foreigners even want to think of a group of dual-star original equipment innovation, represented by a rubber crown winding Batches of technological innovations, development of new products represented by color trademarks, and a batch of process innovation represented by short-term high-temperature vulcanization projects.

Double Star Group's hot vulcanized shoe factories in the rubber semi-finished products to achieve all but water, create sponges, fences and other plastic parts semi-finished products into the molding line, to achieve semi-finished plastic products from the cold paste to the hot paste on the basis of changes in the traditional molding process, The molding line drying box was cancelled, the old shoemaking process and the old process were completely broken, and the automation and semi-automation of the shoemaking process was realized. Luzhong Company completed the hot sticking and hot sticking sponges' new technology and solved the big problem of sponge bubbling since the history of the footwear industry.

Now that we have entered the era of high cost of human resources, the era of relying solely on increasing people to increase production has come to an end and equipment, processes, technology management and innovation must be increased. In terms of equipment innovation, electricians and technicians trained by Double Star Qingdao Tire Corporation and Double Star Dongfeng Tire Corporation have broken old thinking and old frameworks, changed and recreated, and created new ones, and will control the aging of many equipment imported from abroad. Part of the transformation.

Double Star Dongfeng Tire Co., Ltd. has produced carbon black transportation trains; Double Star Zhongyuan Tire Corp. has installed ejectors on the boilers to shorten the output steam time; Double Stars Shoes Industrial Park has used cross-industry lessons to apply numerical control equipment for woodworking furniture to EVA bottom of the processing and production process; Luzhong company made a wind wind press, semi-automatic brushing machine, coating machine; Double Star Haijiang company to improve the scraper machine, create a twine line compound machine; Double Star Zhongyuan Footwear company's own "big bottom, enclosure hydraulic pressure, press machine."

Double Star Printing & Packaging Co., Ltd. has transformed the most advanced four-color printing presses in China, combining five stand-alone machines into one linkage line, creating the “Five Machines One”; Double Star Injection Shoe Factory has redesigned and improved pulse control for imported injection machines. The device realizes zero distance between the machine operation and the assembly line process, and reduces the number of employees by 25 at one time. The Double Star Machinery Corporation strengthens the technical cooperation with universities and scientific research institutions and creates the company's own core technologies.

The units represented by the tire and machinery industries have cultivated and trained their own technical talent team and enhanced their confidence and determination in continuing technological upgrading. According to statistics, in 2010, all units of the Double Star Group achieved a total of 4,360 innovation and technology upgrading projects, and digested 330 million yuan of unfavorable factors.

Twinstars in various industries continue to create their own core technologies, filling historical debts represented by technology, craftsmanship, formula, design, and structure. A large number of young technical talents have been discovered and nurtured, laying the foundation for surging raw material prices. The foundation has enabled the two stars to survive under the cruel market conditions and has ensured continuous development and growth in the competition.

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